RoboClaw Solo 60A Motor Controller

The RoboClaw Solo motor controllers from Ion Motion Control (formerly Orion Robotics) can control a single brushed DC motor using USB serial, TTL serial, RC, or analog inputs. An integrated quadrature decoder make it easy to create a closed-loop speed control system. They feature an all-metal case and four unterminated 8″ (20 cm), 12 AWG leads (two for power and two for the motor). This version can supply a continuous 60 A per channel (100 A peak).

Overview

The RoboClaws from Ion Motion Control (formerly Orion Robotics) are a family of efficient, versatile, synchronous regenerative motor controllers. They can supply brushed DC motors with 7.5 A, 15 A, 30 A, 45 A, or 60 A continuous (depending on the model) at voltages from 6 V to 34 V, and they allow for peak currents well above the maximum continuous ratings. The “Solo” versions feature a single motor control channel while the dual versions (denoted by a “2x” in their names) offer two channels for controlling a pair of motors.

The RoboClaws have a USB interface that acts as a virtual serial (COM) port, allowing it to be controlled directly from a computer, and they feature built-in commands for controlling acceleration, deceleration, distance, speed, current sense, voltage limits and more. Several other interface modes are supported by the RoboClaw as well: it can be controlled via TTL serial for use with an embedded systems, RC hobby servo pulses for use as an RC-controlled electronic speed control (ESC), or analog voltages for use with potentiometers or analog joysticks.

RoboClaw automatically supports 3.3V or 5V logic levels, travel limit switches, home switches, emergency stop switches, power supplies, braking systems and contactors. Power supplies can be used by enabling the built in voltage clamping control feature. A built-in switching mode BEC supplies 5VDC at up to 1.2 A or 3 A (depending on controller model) for powering user devices.

The RoboClaws can be operated without feedback for open-loop speed control, or they can be used with a variety of feedback types for closed-loop speed or position control. Quadrature encoders with up to 19.6 million pulses per second are supported and can be auto tuned using Ion Studio, which is a free downloadable application. In addition, a wide range of sensor inputs such as potentiometers and absolute encoders are supported. RoboClaw’s closed loop functionality creates absolute control over speed and direction regardless of load changes.

RoboClaw incorporates several protection features including temperature, current, over voltage and under voltage limits. Several user definable settings such as maximum current limit, maximum and minimum battery voltages are provided for more refined control.

Key Features

• Simple bidirectional control of one or two brushed DC motors, depending on controller model

• 6 V to 34 V operating supply range
• 7.5 A to 60 A maximum continuous current output, depending on controller model
• Automatic current limiting reduces duty cycle when motor current is between 1× and 2× the controller’s rated current
• Four communication or control options:
  1. USB serial interface (virtual COM port)
  2. Logic-level (TTL) serial interface for direct connection to microcontrollers or other embedded controllers
  3. Hobby radio control (RC) pulse width interface for direct connection to an RC receiver or RC servo controller
  4. 0 V to 2 V (5 V tolerant) analog voltage interface for direct connection to potentiometers and analog joysticks
• Dual feedback inputs for PID closed-loop control:
  • Speed or position control with quadrature encoders, up to 19.6 million encoder pulses per second
  • Position control with analog encoders or potentiometers
  • (Open-loop control with no feedback also available)
• Screw terminals for quick connect/disconnect
• Configurable via pushbutton interface
• Regenerative braking
• Tolerates high-speed direction changes
• Jumper-selectable 5 V BEC
• Battery monitoring and under-voltage cutoff protects batteries from over-discharging

Dimensions

General specifications